PRODUCT DATA SHEET: CERAM-KOTE SPG
Description: CeRam-Kote SPG is a technically advanced ceramic, 100% novolac epoxy material that has been designed to be a
high-build corrosion barrier as well as use for patching severe pitting in steel, spalling and cracks in concrete floors
and walls where corrosion and chemical attack are problems. CeRam-Kote SPG may be applied in thickness of 15
mils (375 microns) to 3/4“ (750 mils, 19 mm) thick. CeRam-Kote SPG is 100% solids by volume and provides a nonshrinking
surface after application.
CeRam-Kote SPG is ideal for high abrasion, erosion, and corrosion environments in both critical and non-critical
areas. Specially formulated to repair pitted metal and concrete, CeRam-Kote SPG also works extremely well on new
construction applications with outstanding adhesion to virtually all substrates, including fiberglass and aluminum.
CeRam-Kote SPG provides excellent corrosion resistance to a wide variety of environments.
CeRam-Kote SPG reduces labor costs through its quick application versus other high build products. Designed as a
one-coat application, CeRam-Kote SPG may be used as a stand-alone system or in conjunction with other Freecom
coating materials. CeRam-Kote SPG is available in grey or black.
Suggested Uses: Tanks and Processing Vessels Pump Impellers Ship Decks
External Pipeline Protection Pitted Steel Surfaces Tile Sealer
Cooling Tower Concrete Walls and Floors Dredge Equipment Ship Hulls
TECHNICAL DATA
Number of Coats: One
Volume Solids: 100%
Salt-Fog Resistance: Over 10,000 hours with no blisters / undercreep (ASTM B-117 – ongoing)
Adhesion: 2700 psi (18.61 MPa) (ASTM 4541)
Abrasion Resistance: 36 mg loss using a CS-17 wheel and 1 kg load (ASTM D4060)
Direct Impact Resistance: 48 inch-pounds at 25-30 mils (ASTM D2794)
Compressive Strength: 16,000 psi (110.2 MPa) (ASTM D695)
Tensile Strength: 6200 psi (42.8 MPa) – 25-30 mils at 73°F (23°C) (ASTM C307)
Flexibility: 1% elongation at 37°F (NACE RP0394-94)
Porosity: 25-30 mils - Cross Section Porosity Rating: 1 (pass) (NACE RP0394-94)
Minimum/Maximum CeRam-Kote SPG may be applied at a minimum thickness of 15 mils (375 microns to a maximum
Dry Thickness: thickness of 750 mils (19mm or 3/4 inch).
Coverage: Theoretical coverage is 25 sq. ft. (2.3 sq. meters) per gallon at 63 mils (1/16” or 1.6 mm) and 2 sq. ft.
(0.1858 sq. meters) per gallon at 750 mils (3/4” or 19mm).
Cure Time: CeRam-Kote SPG should cure out in one to three (1-3) hours depending on the temperature and applied
thickness.
Color: Part A is gray or black. Part B is amber.
Surface Preparation: Proper surface preparation is critical to the long-term performance of the product. Optimum
preparation will provide a surface free of oil, grease and salt/chloride contamination with an anchor
profile of 3-4 mils (75-100 microns). This is normally achieved by abrasive blasting to a NACE-1
(SSPC-SP5, Swedish Sa-3) white metal finish and no less than a NACE-2 (SSPC-SP10, Swedish Sa-
2½) near-white metal cleanliness. Grinding to a rough finish and solvent wash is acceptable, but a
subsequent lowering of adhesion will result.
FREECOM, INC. • P.O. BOX 2119 • BIG SPRING, TEXAS 79721 • 432-263-8497 • 800-346-4299
• 432-263-5269 FAX • www.CeRam-kote.com • E-mail address: freecom@CeRam-kote.com
Mixing: IF brush, roll, trowel, or rake: Mixing and application should be accomplished at air temperatures
between 40°-100°F (4.4°-37.8°C). Each kit has been packaged with the proper mix ratio of 7:1 by
volume. For longest working pot life, remove Part A (gray) from can and place on a mixing board and
add Part B. Using a metal or plastic trowel, mix the two components together until no streaks exist and
a consistent gray color is achieved. Spread the mix into a thin layer and use accordingly. If mix is left
in a mass, an exothermic reaction will take place, drastically reducing pot life.
IF spray applied: Spray Application can be applied using airless equipment with at least 60:1 pump
size. Normal airless spray requires the addition of 5% to 10% solvent for proper spray atomization.
Heated pluarl component application is recommended. Contact Freecom Technical Support for further
information
Mixing Ratio: One (1) part Component B to seven (7) parts Component A by volume.
One (1) part Component B to eleven (11) parts Component A by weight.
Shelf Life: Keep cans out of direct sunlight to prevent heat buildup. If stored in a dry enclosed area under 95°F
(35°C), CeRam-Kote SPG has an indefinite shelf life. However, it is recommended that CeRam-Kote
SPG be used within two (2) years of delivery.
Application: Application may be accomplished at a minimum temperature of 40°F (4.4°C). If troweling material,
press the material into the surface profile to completely wet out the substrate. On a flat surface,
CeRam-Kote SPG may be applied at a minimum of 15 mils (375 microns) to a maximum of 750 mils
(19 mm or 3/4 inch) thickness in a single application provided runs or sags do not occur. On vertical
surfaces, avoid sliding, runs or sags by applying thin, multiple layers to achieve the desired thickness of
15 mils (375 microns) up to a total thickness of 750 mils (19 mm or 3/4 inch). Contact Freecom
technical support for more information. The material may be smoothed using a variety of methods
similar to concrete surface finishing.
If application will be done by spray, use at least a 60:1 airless pump. The addition of 5% solvent is
recommended for normal airless spray application. Heated plural component spray application is
recommended for 100% solids application. Heat both A and B to 150°F (65°C). Use a 0.025” fluid tip.
At least 3,500 psi on each pump is required.
CeRam-Kote SPG may be machined with grinders or other hand tools if necessary after curing to
produce the desired surface prior to applying CeRam-Kote 54® as a topcoat. CeRam-Kote SPG may
be topcoated as soon as it is dry to the touch which, depending on temperature is one to three (1-3)
hours. CeRam-Kote SPG and CeRam-Kote 54® may be placed into service within twenty-four (24)
hours if cured at 70°F (21.1°C) depending on service environment. Lower temperatures require longer
cure times and higher temperatures require shorter cure times.
Climate: Use CeRam-Kote SPG only if the substrate temperature and ambient air temperature are above 40°F
(4.4°C). No coating should be permitted when the substrate is wet from rain or dew, when surfaces are
less than five degrees Fahrenheit (three degrees Celsius) above the dew point and holding or when
relative humidity is greater than 85%. Moisture will inhibit the catalyst reaction and CeRam-Kote SPG
will not cure or perform properly.
Repairs: CeRam-Kote SPG must be abraded prior to repair. Call Freecom Technical Support for repair
recommendations.
Packaging: CeRam-Kote SPG is packaged in one quart or one gallon kits. Each kit consists of a gallon or quart can
of Part A (Base) and a container of Part B (Curing Agent).
Cleanup: Use MEK to clean tools immediately after application. If CeRam-Kote SPG is allowed to cure on
tools, it must be abraded off.
Safety: Safe storage, handling and use dictate that adequate health and safety precautions be observed with this
product. User is specifically directed to consult the current Material Safety Data Sheet for this product
as well as precautions contained on product labeling. CeRam-Kote SPG should be stored below 95°F
(35°C) and kept out of direct sunlight.
Notice: The information, data and suggestions contained herein are believed to be reliable, based upon our
knowledge and experience; however it is expressly declared that Seller does not guarantee the result to
be obtained in Buyer’s process. SELLER HEREBY EXPRESSLY DISCLAIMS ANY IMPLIED
WARRANTY OF MERCHANTABILITY FOR FITNESS FOR A PARTICULAR PURPOSE
AND/OR ANY OTHER WARRANTY, EXPRESS OR IMPLIED as to any and all products and/or
suggestions described herein, whether such products are used alone or in combination with other
materials. Buyer must make its own determination of the suitability of any product for its use and the
completeness of any information contained herein. Buyer must make its own determination of the
suitability of the product for its use, and the completeness of any information contained herein.
Licensed applicators are independent contractors and are not agents or employees of Freecom.
9/16/03